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FIREPROOF BOARDS

Compact Laminate Panel 12mm Solid Phenolic Board B1

Solid phenolic compact laminate with zero water absorption and Class B1 fire rating. One panel for dry, wet and exterior zones. Request specs and samples.

  • Zero Water Absorption
  • Class B1 Self-Extinguishing
  • Dry / Wet / Exterior in One Panel
  • Overview
  • Recommended Products

01 SOLID PANEL, NOT A FACED BOARD

Compact laminate — also marketed as SPC compact board — is a solid, through-coloured panel hot-pressed in a single operation from multiple layers of phenolic resin impregnated kraft paper. Unlike a faced board, there is no MDF or particleboard substrate to laminate, no hollow core, and no glue line for water to find.

That construction is the whole argument. A compact high pressure laminate panel carries its structure and its finish in one piece, so a cut edge is as waterproof as the face. Fabricators machine it directly — cutting, drilling, milling, forming curved edges and integrated countertops — without base-layer treatment, bonding or edge sealing.

Melaminart supplies compact laminate for restroom partitions, laboratory worktops, locker systems, wall cladding and ventilated exterior facades, in matte, synchronised woodgrain, solid colour and stone-texture finishes.

compact laminate panel 12mm solid phenolic board b1-0

02 SIX REASONS IT OUTLASTS FACED PANEL

Zero Water Absorption

Fully resin-sealed with no internal pores. It will not swell, delaminate or grow mould after prolonged immersion — the failure mode that ends MDF and thin faced board in wet areas.

Class B1, Self-Extinguishing

Stops burning when the flame is removed, with no toxic smoke and no molten drips. Passes fire inspection for malls, schools, hospitals and metro stations without added coatings.

Impact & Abrasion Resistant

The dense monolithic core resists trolley strikes, chair scuffs and hard-surface scratching in high-traffic public interiors where faced panels chip through to the substrate.

Acid, Alkali & Chemical Resistant

Disinfectant, toilet cleaner, oil, ink and acidic or alkaline detergent wipe off without staining — a chemical resistant compact laminate for hospitals, labs and public restrooms.

Dimensionally Stable

Minimal movement through temperature and humidity swings. No warping, cracking or delamination across wet-dry cycling, which removes the rework that deformation causes.

Machinable & Formable

Cut, drill, mill, form curved edges, integrated basins, continuous partitions and jointless countertops. Full finish range: matte, synchronised woodgrain, solid colour, stone texture.

03 SOLID THROUGH THE SECTION

Every compact laminate panel is built from four functional layers and cured as one piece. There is no substrate and no adhesive interface — which is why the edge performs like the face.

compact laminate panel 12mm solid phenolic board b1-1

Surface Treatment Layer

Wear, stain and UV resistance

Melamine-Impregnated Decorative Colour Paper

Decor and colour

Cushion Paper

Impact absorption between decor and core

Multi-Layer Phenolic Resin Impregnated Kraft Paper

Structural core — the full thickness

04 WEATHER-EXPOSED FACADES

Exterior-grade compact laminate panel carries the strongest argument for the material. Mounted as a ventilated rainscreen on an aluminium sub-frame, it takes UV, rain and freeze-thaw cycling without chalking or colour loss — a durable alternative to ageing aluminium composite and treated timber.

compact laminate panel 12mm solid phenolic board b1-2

Facade with Window Reveals

Horizontal banding with formed window returns

compact laminate panel 12mm solid phenolic board b1-3

Parapet & Corner Returns

Large-format panels wrapping a roof-level parapet

compact laminate panel 12mm solid phenolic board b1-4

Ventilated Rainscreen Installation

Panels mechanically fixed to an aluminium sub-frame

compact laminate panel 12mm solid phenolic board b1-5

Lift Tower Cladding

Full-height cladding on a circulation core

compact laminate panel 12mm solid phenolic board b1-6

Corner & Louvre Junction

Panel edge meeting a louvre frame

05 WET AREAS, LABS AND PUBLIC INTERIORS

Restroom Partitions

Cut edge needs no sealing and the core cannot absorb water, so a compact laminate restroom partition survives constant wet cleaning without the swelling that ends faced board.

Laboratory Worktops

Resists acid, alkali and solvent spill without etching or staining, and takes repeated disinfection through the working life of the bench.

Locker & Bench Systems

Impact resistance runs through the section, so a knock exposes more of the same material rather than a soft substrate underneath.

Wall Cladding

Continuous panel runs with concealed fixing, Class B1 rated for enclosed corridors and public circulation routes.

Integrated Basins & Counters

Formed from one piece with curved water-retaining edges — no joint line for water to sit in and no silicone to discolour.

Doors & Column Casings

Machinable to shape and dimensionally stable across humidity swings, which keeps door edges true in wet and semi-outdoor lobbies.

compact laminate panel 12mm solid phenolic board b1-7

Interior fit-out project

compact laminate panel 12mm solid phenolic board b1-8

Tea point counter run

compact laminate panel 12mm solid phenolic board b1-9

Corner wall & screens

compact laminate panel 12mm solid phenolic board b1-10

Open plan corridor

compact laminate panel 12mm solid phenolic board b1-11 Tea point elevation

compact laminate panel 12mm solid phenolic board b1-12

Display wall

compact laminate panel 12mm solid phenolic board b1-13 Breakout area

compact laminate panel 12mm solid phenolic board b1-14 Corridor screens

06 LOWEST TOTAL LIFECYCLE COST

Unit price runs slightly above standard faced panel. Everything after that runs below it.

Stage

Conventional Faced Panel

Compact Laminate

Substrate & lamination

MDF substrate + adhesive + cold press

None — solid panel

Installation steps

Base treatment → bonding → edge sealing

Direct mechanical fix

Edge waterproofing

Complex sealing required

Cut edge inherently waterproof

Fire compliance

Extra retardant coating or base layer

Class B1 as supplied

Failure window

Swelling, mould, delamination in 1–3 years

8–15 years trouble-free*

Procurement

Separate dry-area and wet-area boards

One panel across all zones

07 SPECIFICATION

Property

Specification

Material

Solid phenolic compact laminate (HPL, through-colour core)

Construction

Multi-layer phenolic resin impregnated kraft paper, single-press cured

Water Absorption

Zero — fully resin-sealed, non-porous

Fire Rating

Class B1, self-extinguishing, no toxic smoke, no molten drip

Formaldehyde

E0 grade, per manufacturer statement

Chemical Resistance

Acid, alkali, disinfectant, solvent, ink, oil

Antibacterial

Fully cured resin inhibits bacterial and mould growth

Service Life

8–15 years, manufacturer-stated

Surface Finishes

Matte, synchronised woodgrain, solid colour, stone texture

Machining

Cutting, drilling, milling, curved edge forming, integrated countertops

08 SPECIFIER QUESTIONS

Q1: Is Compact Laminate The Same As Spc Flooring Board?
No. Our compact laminate is a solid phenolic panel pressed from resin-impregnated kraft paper. SPC in the flooring trade means stone-plastic composite, a calcium carbonate and PVC product. Some markets call our panel "SPC compact board", so both names appear on this page.

Q2: Can The Cut Edge Be Left Exposed?
Yes. The core is the same material as the face and is non-porous, so a cut edge needs finishing for appearance only — not for waterproofing. This is what removes the edge-sealing step from installation.

Q3: Can It Be Used Outdoors?
Exterior-grade panels are UV-stabilised for ventilated rainscreen facades. Specify exterior grade at enquiry — standard interior grade is not a substitute for weather-exposed work.

Q4: What Thickness Should I Specify?
Thickness range is being confirmed with the factory. Send us the application — partition, worktop, locker or cladding — and we will come back with the grade and thickness used on comparable projects.

Q5: Does It Need A Substrate Behind It?
No. The panel is structural in itself, which is the point of a compact grade. It fixes directly to a sub-frame or carcase — no MDF backing, no bonding, no cold press stage in the workshop.

Q6: Can You Match Decors Across Product Lines?
Yes. Compact panel, HPL surfacing and edge banding are colour-matched from the same decor programme, so a partition, its worktop and its edge read as one material.

09 SUPPLY & SUPPORT

Sampling

Cut samples in your shortlisted decors and thickness, shipped worldwide.

OEM & Cut-To-Size

Panels machined to drawing before shipment — cut, drilled and edge-profiled.

Colour Matching

Matched across compact panel, HPL surfacing and edge banding for one scheme.

Technical Support

Facade build-up details, fixing centres and fire documentation for tender.

Mixed Grades Per Order

Interior and exterior grade combined in one shipment for projects running both.

Export Documentation Content

Full export paperwork prepared with the shipment for customs clearance.

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